Series 1500 Electric Release Cell-Line Device
1. Level III cell door operating devices shall have functions and
components as follows:
a. Unlock by push-button from the electrical Control Console any one or more doors in
the row without unlocking other doors.
b. Each door moves from the locked position immediately upon being unlocked. The
door may then be opened and/or closed manually.
c. Each door deadlocks instantly upon being fully
opened or closed.
d. Doors are securely locked at both top and bottom at the rear of the door. The locking means
are completely concealed and
there are no openings in the locking pilaster or lugs projecting from the edge of the
door.
e. It is possible to mechanically unlock each door by a special tool at the door.
The tool entry hole in the transom is inaccessible until it is uncovered by
operating the lever in the emergency release cabinet. It shall also be possible to lock
and unlock the door in the open position.
f. The doors are capable of being unlocked by a mechanical gang lock release
unlocking all cell door locks controlled by that emergency release cabinet.
g. Each door has a limit switch at the closed end and rear deadlock to provide
status indication. A red a light shall indicate unlocked or locked open status, a green
light shall indicate closed and locked.
2. Components
a. Motor is a 1/20 HP, 1-phase, 1.0A, 120v,60 Hertz U.L. listed by a
nationally recognized manufacturer.
b. A spring actuator shall be installed at each end of the door travel in the housing
to contact the door prior to the locked position.
Series 1500CA (Calif. Dept. of
Corr.) Electric Release Cell-Line Device
1. Level III cell door operating devices have functions and
components as follows:
a. Unlock by push-button from the electrical Control Console any one or more doors in
the row without unlocking other doors.
b. Each door moves from the locked position immediately upon being unlocked. The
door may then be opened and/or closed manually.
c. Each door deadlocks instantly upon being fully
opened or closed.
d. Doors are securely locked at both top and bottom at the rear of the door.
The locking means is completely concealed and
there are no openings in the locking pilaster or lugs projecting from the edge of the
door.
e. It shall be possible to mechanically unlock each door by a special tool at the door.
The tool entry hole in the transom shall be inaccessible until it is uncovered by
operating the lever in the emergency release cabinet. It shall also be possible to lock
and unlock the door in the open position.
f. The doors shall be capable of being unlocked by a mechanical gang lock release
unlocking all cell door locks controlled by that emergency release cabinet.
g. Each door shall have a limit switch at the closed end and rear deadlock to provide
status indication. A red a light shall indicate unlocked or locked open status, a green
light shall indicate closed and locked.
2. Components
a. Motors shall be minimum 1/20 HP., single phase, 120v,60 Hertz U.L. listed as
manufactured by General Electric or equal. Motor shall draw no more than 1.0A under full
load current.
b. A spring actuator shall be installed at each end of the door travel in the housing
to contact the door prior to the locked position.
c. Stainless steel bottom door and wall guide in lieu of steel.
d. Stainless steel rear lock bar in lieu of steel.
DOOR DEVICE TRANSOMS, COVERS, COMMON COMPONENTS
A. Door Device Transoms and Covers
1. Horizontal Transoms: Sliding door mechanisms are constructed
from 3/16 inch steel plate. Transoms are either rectangular or sloped as
required.
Mezzanine level transom tops are sloped 26 degrees. Transom covers are 10
gauge steel sheet. All openings in transoms are baffled, including bottom slot for
hanger to prevent wires or contraband from entering the transom.
2. Transom Covers: Non-removable and hinged to the track box and secured with security screws.
3. Transoms For Cell-Line Doors: Are continuous for a single line of doors.
10
gauge steel battens are provided for joining transoms. Fastening shall be torque drive, tamper proof.
4. Wire Tray: Is in transom.
5. Transom Back Plate: Is factory punched for anchor bolts.
6. Paint: Entire inside and outside of transom except track, rollers and drive mechanism
is painted with rust inhibiting primer.
B. Components
1. Vertical Lock Bar Cover: Is constructed of 10ga steel
sheet and the Rear Lock Bar is constructed of stainless steel. The vertical lock bar cover is removable only when
the
door has been
removed.
2. Door Hanger: Is constructed from 3/16 inch steel plate, 95% of door width.
Door hanger interlocks with transom baffle 1/4 inch.
3. Door And Wall Guide: Is constructed from 3/16 inch thick steel. The
guides overlap a minimum of one inch vertically and four inches horizontally at any
position of travel. There is 1 inch contact between stainless steel lock bar and door
guide. Clearance between lock bar and guides is no more than 1/8 inch on either side
and top to bottom.
4. Hanger Support Rollers: Turned from solid alloy steel, 2-3/4 inches OD. grooved 3/8
in deep to engage 5/8" diameter cold rolled steel track.
5. Hanger Support Rollers have anti-friction ball bearings with hardened members and grease
shields on both sides.
6. Hanger Support Roller Studs: High alloy steel, heat treated and a self-locking nut.
7. Door Hanger Adjuster studs: High alloy steel, heat treated, with eccentric bushing
for adjustment and a self-locking nut.
8. Door Bumpers: Heavy duty 2-1/2" diameter rubber bumpers, to quiet and cushion the door at
each end of travel.
9. Door Receiver: Is made from 10ga steel 1 inch deep.
CABINETS
A. Emergency Release Cabinet
1. Emergency Release Cabinets are constructed of 10ga steel
sheet, each containing Cell Door Emergency Release Levers and Door Controls (when
required) for each line of cell doors. The cabinet shall include the following
operational positions:
a. Electric Normal operation from console.
b. Key: Opening door with special tool at door.
c. Gang: Emergency Release.
2. Interior operating panel is constructed using 10ga clear anodized
aluminum plate. Operating levers are 3/8 inch thick chrome plated steel. Operating
positions shall be labeled.
3. Transom top shall match adjacent transom tops.
4. Cabinet door shall be equipped with 1/4 inch continuous hinge or 2 ea. #3 hinges and
one Series #10 lock.
5. Provide cut off switch inside to shut off power to the cell line in Administration
Segregation Unit complete with hardware as detailed. Wiring and conduit provided under
Division 16. Switches provided under Division 17.
ELECTRICAL WORK
A. Factory Wiring
1. Provide internal wiring and final connections within the transom of
sliding door devices.
B. The following is specified in Divisions 16 and/or 17.
1. Monitoring and control conduit, wiring and final connections from the
console to locks, switches, terminal blocks and all components of door control system.
2. Coordinating, furnishing and installing complete console system including panels,
switches and indicator lights.
3. Furnishing and installing conduit and wiring from supply sources to each console,
cut off switches, locking devices and other electrical equipment incidental to the power
supply.
4. Connections to terminal blocks in housings of sliding doors and locks.
5. Providing terminal block diagrams to other Sections.
6. Provision for running different voltage wiring within common compartment.
FABRICATION - GENERAL
A. Factory assemble items where practicable, true to line and
free of distortion of defects.
B. Welding
1. Steel and stainless steel components not plant fabricated shall be
designed for field-welded connections.
2. Plug or stitch welds unless otherwise indicated.
3. Weld according to American Welding Society standards.
4. Remove excess welding slag, burrs and rough edges.
5. Prime bare welds using job specified primer.
C. Equipment is fully fabricated, assembled and finished, ready for
final installation and as follows:
1. Work, including wiring, within transoms and emergency release
cabinets for sliding doors is completed at the factory.
2. Hardware (when supplied by DDS) that is essentially non-projecting shall be
installed in doors and frames, at the factory, including the following:
a. Mechanical locks and their associated strikes, keepers and escutcheons.
b. Hinges, either screwed or welded, shall be fastened to the doors.
c. Flush pulls.
3. Other hardware (when supplied by DDS) shall be field installed; including
door receiver, rear lock tube assembly, door hanger, door guide and wall guide.
4. The field installed hardware group for each opening shall be separately packaged,
accompanying the doors and clearly identified with its opening.
